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Precision PCB Manufacturing

精密 PCB 制造PRECISION PCB MANUFACTURING

从工程数据到量产现实。From engineering data to production reality.

LAYER 04TRACE 3 / 3 MILVIA Ø 0.15 MMZ0 50 Ω ±10%HDI READYAOI READY
系统状态System Status 工程ENGINEERINGCAM制造FABRICATIONAOI电测E-TEST 数据 → 制造 → 质量DATA → MANUFACTURING → QUALITY
32 最大层数MAX LAYERS 2 – 32 层2 – 32 layer capability
3 / 3 线宽 / 间距TRACE / SPACE mil,HDI 可再细mil, tighter with HDI
600 × 800MM 最大板尺寸MAX BOARD 拼板尺寸上限panel size limit
0.15MM 最小微孔MICRO VIA 激光钻孔laser drilled
±10μm 对位精度REGISTRATION 层间对位控制layer-to-layer control
24 / 7 生产模式PRODUCTION 三班制three shifts

以上数字描述本站在设计上所依据的模拟配置,并非实测产能。These figures describe the simulated configuration this site is designed around. They are not measured production capability.

Capability Explorer

改变配置,看板子怎么变。Change the configuration. Watch the board.

五个选项各自改变板子的结构。这是配置预览,不是可制造性判定。Each option changes the board's structure. This is a configuration preview, not a DFM verdict.

层数Layers4L
基材MaterialFR-4
工艺TechnologySTANDARD
铜厚Copper1 OZ
表面处理Surface FinishENIG
层数配置Layer configurationOK
基材MaterialOK
表面处理Surface finishOK
工程可行性Engineering feasibilityOK
模拟配置Simulated configuration 这里没有真实计算引擎,因此不做真实判定。真实的可制造性评审需要实际 Gerber 数据。There is no calculation engine behind this, so it does not pretend to make a real judgement. A real manufacturability review needs the actual Gerber data.
PCB Anatomy

剖开看这块板。A section through the board.

四层板,总厚 1.60 mm。每一层都列出厚度、材料与用途。Four layers, 1.60 mm overall. Each layer is listed with its thickness, material and what it is for.

叠层Layer

铜厚Copper thickness
材料Material
典型用途Typical application
Manufacturing Flow

从数据到电路板。From data to board.

往下滚动,右侧的板子会跟着工序变化:先是资料,接着内层、压合、钻孔、镀铜、外层线路、防焊、丝印,最后是成品。Scroll, and the board beside the list changes with the process: data first, then inner layers, lamination, drilling, plating, outer copper, solder mask, silkscreen, finished board.

01

工程ENGINEERING

Gerber · DFM · CAM

工程资料进来,先被读成一组可以制造的指令。层数、线宽、间距、钻孔与阻抗在这里被确认。Engineering data arrives and is read as a set of manufacturable instructions. Layer count, trace width, spacing, drill and impedance are confirmed here.

GERBERODB++DFMCAM
02

物料MATERIAL

基材选择Material selection

按电气、热与成本选定基材与叠构,并确认压合后的介质厚度。Base material and stack-up are chosen against electrical, thermal and cost requirements, then dielectric thickness after lamination is confirmed.

FR-4HIGH TgROGERSPTFE
03

内层INNER LAYER

成像 · 蚀刻Imaging · Etching

内层涂布、曝光、显影与蚀刻,形成内层线路。Inner layers are coated, exposed, developed and etched to form the inner copper.

COATINGEXPOSUREDEVELOPETCH
04

压合LAMINATION

高温 · 高压High pressure · High temperature

叠合后在高温高压下压合成一整块板。介质厚度在这一步定型,之后不再改变。The stack is bonded under high pressure and temperature. Dielectric thickness is set at this step and does not change afterwards.

REGISTRATIONPRESSTHICKNESS ±10%
05

钻孔DRILLING

机械 · 激光Mechanical · Laser

机械钻通孔,激光钻微盲孔。孔位精度决定后续所有对位工序的上限。Mechanical drilling for through holes, laser for microvias. Hole position accuracy sets the ceiling for every alignment step that follows.

CNCLASER0.15 MM MICROVIA
06

电镀PLATING

沉铜 · 表面处理Copper · Surface treatment

孔壁镀铜导通各层,再按图纸要求做表面处理。Barrel plating connects the layers; surface treatment follows according to the finish specified on the drawing.

PTHPANEL PLATINGENIG
07

AOI

自动光学检测Automated optical inspection

每一面板以光学方式与 CAM 数据比对,找出开路、短路与外观缺陷。Every panel is compared optically against the CAM data to find opens, shorts and cosmetic defects.

OPENSHORTCAM COMPARE
08

电测E-TEST

100% 电性测试100% electrical testing

以飞针或专用治具对每一片板做电性测试,确认全部网络的连通与绝缘。A flying probe or fixture tests each board electrically, confirming continuity and isolation across every net.

FLYING PROBEFIXTURE100%
09

终检FINAL QC

检验 · 包装Inspection · Packaging

外观、尺寸与阻抗复检,通过后真空包装并附检测记录。Visual, dimensional and impedance checks; passing boards are vacuum packed with their inspection record.

VISUALDIMENSIONALTDR
10

出货SHIPMENT

可追溯发货Traceable dispatch

批号、物料与检测记录随板出货,可一直回溯到生产参数。Lot, material and inspection records ship with the boards and trace back to the production parameters.

LOTCOCTRACEABLE

右侧模型是工序的可视化,不是该阶段的真实影像。The model on the right illustrates the stage. It is not a photograph of the real process.

Quality Control

质量是量出来的。Quality is measured.

六项检测各自回答一个问题。没有一项是抽检。Six checks, each answering one question. None of them samples.

AOI

自动光学检测Automated Optical Inspection

逐板与 CAM 数据比对,开路、短路与外观缺陷在出厂前被拦下。Every panel is compared against the CAM data; opens, shorts and cosmetic defects are caught before shipment.

E-TEST

全网电性测试100% Electrical Testing

飞针或专用治具对全部网络做导通与绝缘测试,不做抽检。Flying probe or dedicated fixtures test every net for continuity and isolation. No sampling.

X-RAY

内部结构 X 光检测Internal Structure Inspection

多层板压合后以 X 光检视对位与孔铜,看见相机看不到的层。After lamination, X-ray inspection checks registration and barrel copper — the layers a camera cannot see.

TDR

受控阻抗量测Controlled Impedance

以时域反射量测阻抗,确认受控阻抗网络落在公差之内。Time-domain reflectometry measures impedance and confirms controlled-impedance nets sit inside tolerance.

MICROSECTION

切片分析Cross Section Analysis

切片后在显微镜下量孔铜、介质厚度与蚀刻形状。A cross section is measured under a microscope: barrel copper, dielectric thickness and etch profile.

FINAL

外观与尺寸终检Visual + Dimensional

外观、板边、孔径与板厚做最后确认,并留下随批的检测记录。Final visual, edge, hole and thickness confirmation, and the inspection record that goes with the lot.

Digital Factory

车间,作为一个系统。The floor, as a system.

设备状态、工程进度与检测结果在同一条数据线上流动。Equipment state, engineering progress and inspection results move along one data path.

生产状态Production Status 演示状态Demo factory status
生产中ACTIVE PRODUCTION
运行中RUNNING
CAM 处理中CAM PROCESSING
运行中RUNNING
AOI 运行中AOI RUNNING
运行中RUNNING
电测运行中E-TEST RUNNING
运行中RUNNING
查看完整工厂视图Full factory view
Applications

为复杂系统而造。Built for complex systems.

汽车电子AUTOMOTIVE

ADAS · EV · BMSADAS · EV · BMS

工业控制INDUSTRIAL

机器人 · PLC · 自动化Robotics · PLC · Automation

医疗MEDICAL

影像 · 监护 · 诊断Imaging · Monitoring · Diagnostic

航空航天AEROSPACE

航电 · 通信Avionics · Communication

消费电子CONSUMER

IoT · 可穿戴 · 智能设备IoT · Wearables · Smart Devices

Case Studies

为复杂需求而工程化。Engineered for complexity.

以下为示例案例与示例数字,并非真实客户或订单。The cases and figures below are samples, not real customers or orders.

示例案例Sample case 汽车电子AUTOMOTIVE

六层高 Tg PCB6-LAYER HIGH-Tg PCB

难点Challenge
高温环境下的受控阻抗网络,同时要求散热与可靠性。Controlled impedance in a high-temperature environment, with thermal and reliability requirements at the same time.
方案Solution
高 Tg FR-4,50 Ω 阻抗控制,外层 2 oz 铜。High-Tg FR-4, 50 Ω impedance control, 2 oz outer copper.
结果Result
12 万120,000 片 / 月PCS / MONTH
示例数字,非真实产能。Sample figure, not a real capacity.
下一步

把数据发过来,我们来看。Send the data. We read it.

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